Best Welding Helmets of 2022 — Top Picks & Reviews
Welding helmets are an important piece of equipment for any welder. They protect your eyes and face from sparks, heat, and improve your visibility while welding. There are a lot of different helmets for welding available on the market, so it is quite difficult to know which one is right for you. In this article, we will review some of the best welding helmets, and discuss their pros and cons. We hope this information will help you choose the most suitable model for your needs.
What is a Welding Helmet and Why Do You Need It?
A welding helmet is personal protective equipment (PPE) that is used to protect eyes, face, and neck from the harmful effects of welding. Hoods for welding also provide protection from sparks, heat, and ultraviolet (UV) radiation. The helmet’s lens is made of a dark material that allows the welder to see arc, but it filters out the harmful UV radiation. The helmet also has a shade that protects the welder’s eyes from the bright light of the welding arc. Some weld helmets have an integrated respiratory system that filters out harmful fumes and particles.
Best Welding Helmet Reviews
In this buying guide we have prepared a rating of the TOP 10 helmets for welders. Our review is based on real experience of customers and professional welders who bought and tested variants listed below. So, let’s go!
Optrel Crystal 2.0 1006.900 — Best Auto-Darkening Welding Helmet
If you are looking for a first class welding helmet with crystal clear lens technology, the Optrel Crystal 2.0 might be the best one. With a light state of shade 2.0, this helmet allows you to see clearly what’s happening before, during, and after the process.
The lens adjusts automatically to changing light conditions. It gradually lightens when switching from dark to light state to ease eye fatigue. You can also change the lens switching sensitivity for varying ambient light conditions or outdoor while welding in sunlight.
This model allows quick and easy switch between weld and shade grind modes using external controls without need to remove it from your head.
Auto lighting adjustment
Clear and adaptive vision
Fully covers eyes, face and neck
Good for non-stop use
Yeswelder — Ideal for TIG MIG ARC
The revolutionary new Yeswelder is universal choice for any welder. With its cool true color technology, this helmet provides optimum clarity and comfort while you work. The automatic shadingensures that you always have the right level of protection, while the superior viewing size provides a clear view of your work area.
Two premium sensors make this ideal for TIG, MIG and MMA. Just order Yeswelder and you will see tangible difference.
Real color view
Suits for TIG MIG MMA
Compatible with magnifying lens
3M Speedglas 9100xxi — Professional Self Darkening Welding Helmet
The 3M Speedglas 9100xxi is created for professional welders who want the convenience of an auto-darkening filter combined with the ultra clarity and protection. This model features a large viewing area with side windows that enable you to see obstacles and hazards more clearly. The auto-darkening filter provides realistic colors and shading to help you get the job done right.
With individual settings for darkness shade, light-to-dark switching sensitivity and dark-to-light delay, this helmet allows to customize your welding process to suit your needs. With its convenient push button access, you can quickly grab your helmet and start work.
Advanced user interface
Superior auto darkening filter
Extended viewing angle
Memory modes for individual settings
Esab Sentinel A50 — Exclusive Package Option!
ESab’s Sentinel A50 is a perfect piece for those who want the best of both worlds. This model has an auto-darkening feature that makes it easy to see your working area. Its clear lens gives you clarity everywhere around so there are no distractions or obstacles in sight!
What is great about Esab Sentinel A50 it comes with padded carrying case just because we know how important safe transport can be when working outside.
This model packs plenty of features, like a self-darkening and clear lenses that make it your go-to welding gear in even tough conditions!
It comes with everything you need when working on projects from home or abroad. Plus it’s carrying case ability too — not bad considering how much cheaper these things are compared to competing brands out there today.
Comfortable headband for long working hours
Robust and durable materials
Carrying case included
Dekopro — Comfort Combined with Protection
This Dekopro is a top-quality helmet that offers excellent protection for any welder. Its auto-darkening filter switches from light to dark just in 1/25000 sec, and the welder remains protected against UV and IR radiation. This model meets ANSIZ87.1-2010 and EN3794/9-13 standards. It is equipped with sensitivity and delay settings for adaptability for different environments and task duration.
The Dekopro has enhanced visibility and color recognition option that offer great advantages for welding tasks. The time from dark to bright state is within 0.1s to 1.0s, and the viewing area is 3.62’’ x 1.65’’.
The helmet is lightweight and comfortable to wear, making it indispensable for welders who want the best protection possible.
Ultimate eye protection
Meets safety standards
Auto darkening filter
Requires careful use to avoid scratches
Jackson Safety BH3 — Best for Beginners
The Jackson Safety BH3 is a great option for both beginners and experienced welders. It has plenty of cool features that make it one our favorite picks.
One of the most notable features of the Jackson Safety BH3 is its improved auto-darkening lens. This option allows automatic adjust its tint based on the surrounding light conditions. Thanks for this function you will never have to worry about being blinded by a sudden flash of light.
Another great feature of the Jackson Safety BH3 is its comfortable headgear. This model comes with an adjustable headband that can be easily adjusted to fit any head size. In addition, the helmet’s ratchet system allows you quick adjust the helmet’s fit while wearing it.
Finally, the Jackson Safety BH3 is equipped with a grind mode. This feature allows you to use the helmet while grinding without having to worry about the lens getting damaged.
Comfortable and adjustable headgear
Some customers note problems with auto-darkening
Optrel VegaView 2.5 — Best Overall
The Optrel VegaView is one of the most popular models on the market. It’s packed with features that make it a good pick for any welder master. One of the most notable is its auto-darkening filter. This allows you to adjust the darkness of the lens automatically, based on the welding conditions.
Another great feature of the Optrel VegaView 2.5 is its comfort level. The helmet is lightweight and well-balanced, making it comfortable to wear for long periods of time. Additionally, the helmet’s ratchet headgear is adjustable, so you can find the perfect fit for your head.
Lightweight and well-balanced
Jackson Safety 46131 — Classic Selection
The Jackson Safety 46131 is designed in mind of safety and performance. This model meets ANSI Z87.1+ standards and is CSA compliant, making it a safe choice for professionals. Its modern auto darkening filter protects your eyes from the bright sparks.
You can choose from grind and weld modes to get the perfect setting for your project. With its expert craftsmanship and reliable protection, the Jackson Safety 46131 is the helmet you can trust 100%.
It is compatible with the HLX100 and HSL 100 shells!
Meets safety standards
Auto darkening option
Has grind and weld modes
GoGonova Welding Hood — Advanced and Progressive Helmet For Profy
If you are looking for a top quality helmet for welding with a large viewing screen, then the GoGonova is definitely what you need. With improved visibility and reduced eye strain, it’s perfect for those long welding jobs. The 4 independent smart sensors provide auto-darkening function in millisecond, making it extremely quick and efficient.
It’s also designed to resist 99% of harmful light and prevent your face from injury. Plus, with the manual function you can adjust both sensitivity and dark shade according to your needs.
This model comes with a rechargeable solar battery that features automatic charging when welding. So you’ll never have to worry about running out of power.
Smart darkening filter
Sweat-absorbing material inside
Yeswelder 1/1/1/1 — Superior Functionality for Reasonable Price
The Yeswelder 1/1/1/1 is perfect for anyone who wants superior comfort and visibility while they work. Its special viewing construction allows a true color view from any angle. By the way his large viewing-size makes it great for TIG MIG MMA welding.
The headband has knobs and gears to adjust the tension of the helmet, so you can always find the perfect fit.
Excellent real color vision
Compatible with magnifying lens
Things to Consider When Looking for Ideal Welding Helmet
When it comes to welding helmets, size does matter. A helmet that is too large can obstruct your vision and make it difficult to work, while the one that is too small may not provide adequate guard.
It is important to find a model that fits snugly and does not move around when you are wearing it. The best way to find the right size is to try on a variety of helmets until you find one that feels comfortable and provides a clear view of your work area. Once you have found the perfect fit, be sure of being protected from flying sparks and intense heat.
Note! Most helmets on the market are one-size-fits-all
A heavy helmet can cause fatigue, neck pain and even headaches, making it difficult to work for extended periods of time. Conversely, a light one may not provide enough protection from sparks and debris. As a result, you need to find a balance between weight and protection.
Take into account the type of welding you will be doing. If you plan on doing a lot of overhead welding, then a lighter model may be preferable. On the other hand, if you will be doing mostly flat welding, then a heavier helmet may provide better coverage.
Field of view
When choosing a helmet for welding, consider its viewing area which is essential for any welder to avoid possible hazards.
Some helmets have a narrow field of view that can make it difficult to see what you are working on. Other helmets have a very wide field of view that can make it difficult to focus on your work. The best welding helmets strike a balance between these two extremes, offering a clear view of the work area without sacrificing safety.
Ventilation might be one of the most sufficient aspects. Good air flow keeps the helmet and lens cool and protect the welder’s face from heat, sparks, and fumes.
There are two types of air flow systems: forced-air and natural draft.
- Forced-air systems use fans to circulate air through the helmet
- Natural draft systems rely on vents to draw air into the helmet
Both types can be effective, but forced-air systems provide more airflow and thus better protection. When choosing a welding helmet, check the airflow rating to ensure that it will meet your needs.
This is a special feature that forces your mask to darken in response to the arc of the welder. There are many benefits to having this option:
- Protects eyes from the bright light of the arc
- Reduces eye fatigue, as you should not squint to see what you are doing
- Saves time, since there is no need to stop and adjust the darkness of your helmet every time you start welding
When you are looking for a welding hood, consider one with an auto-darkening option.
Might be this is one of the extremely helpful features. This mode is able to protect your eyes from the bright sparks that are produced when grinding metal.
What is more it allows you quick and easy switch between welding and grinding without having to remove your welding mask. This can be helpful when you are working on a project that requires both welding and grinding.
Many people who are new to welding don’t realize the importance of shade control in a welding helmet. Shade control is the ability to adjust the darkness of the lens, and it’s an important feature for a few reasons.
First, it allows you to weld in various lighting conditions. If you are welding outdoors, for example, you will need a darker shade than if you are welding indoors under fluorescent lights.
Second, it allows you to adjust the darkness to suit your own comfort level. Some people prefer a darker shade when welding, while others find that a lighter shade provides better visibility.
Third, different welding processes require different shades of lens. For example, Tig welding generally needs a darker shade than MIG.
Overall, looking for a welding hood, choose one with shade control so that you can weld anywhere any time.
The lens is what protects your eyes from the bright light and heat while welding process, so it is essential that it is made of durable materials. There are two main types of lenses used in welding helmets: auto-darkening and passive.
- Auto-darkening lenses automatically adjust the level of darkness based on the intensity of the light
- Passive lenses must be manually switched to the correct setting
In general, auto-darkening lenses are more expensive, but they offer greater convenience and safety. Passive lenses, on the other hand, are cheaper but require more attention from your side.
As can be seen both types of lenses have their own advantages and disadvantages. Ultimately, the type of lens you choose should be based on your personal preferences and welding requirements.
When choosing a welding helmet, one of the most important things to consider is the power source. There are three most common power sources:
- Solar panels
- A/C adapters
Each has its own pros and cons. Batteries are the most common power source for welding helmets. They are usually very affordable and easy to find. However, they can run out of power quickly, and they need to be replaced frequently.
Solar panels are a great alternative to batteries. They are environmentally friendly and incredibly durable. But, they can be expensive, and might not work well in low-light conditions.
A/C adapters are the most reliable power source for welding helmets. They provide a steady stream of power, but they can be bulky and difficult for transportation.
When choosing a welding helmet, be sure to carefully consider the power source that will best suit your needs.
In terms of cost, you will find that welders’ helmets can range from around $50 to $300 or more. While it’s tempting to go for the cheapest option, keep in mind that budget helmets may have low quality lenses that can complicate your work.
Furthermore, cheaper helmets are often less comfortable to wear, which can lead to fatigue over time. As a result, it’s important to strike a balance between price and quality. With so many options on the market, there’s no need to sacrifice safety in order to save a few dollars.
When shopping for a welding helmet, look for a model that meets current safety standards. The American National Standards Institute (ANSI) is organization that sets safety standards for welding helmets. Their guidelines are widely recognized by manufacturers and government agencies.
Welding helmets which are approved by ANSI must be equipped with a filter that blocks out at least 99.9% of the harmful UV rays emitted by the welding arc. They must also provide good coverage for your face and neck. Also they must be fitted with a comfortable headgear system that keeps the helmet securely in place.
By selecting a welding helmet that meets ANSI safety standards, you can be confident that you are protected from any welding hazards.
Types of Welding Helmets
There are many different types of welding helmets available on-line, each designed to meet the specific needs of the welder. The most common types are:
- Active helmets automatically adjust to the correct shading, whether you are starting a weld or stopping in the middle. This means that you do not have to constantly adjust your helmet, which can be both time-consuming and dangerous. Self-darkening helmets provide clear vision of your work area at all times, so you can be sure that you are welding in the right spot.
- Passive helmets. In contrast to active type, passive ones do not have any e-powered components and must be removed between welding arcs. It might be inconvenient during welding process.
Benefits of Buying Welding Helmet
- Protection from UV rays: welding involves using an electric arc to heat metals so that they can be joined together. This process emits harmful ultraviolet (UV) rays, which can damage your eyesight and skin. Wearing a welding helmet with a filter that blocks UV rays can help protect you from these harmful effects.
- Improved visibility: the helmet’s shade protects your eyes from the bright light of the welding arc, allowing you to see well while you work.
- Reduced eye fatigue: the shade on the welding helmet also reduces eye fatigue, allowing you to work for longer periods of time without tiring your eyes.
- Greater comfort: wearing a welding helmet can help keep you cool and comfortable while you work, as it helps to deflect the heat away from your face.
- Protection from flying debris: welding can cause sparks and hot metal fragments to fly through the air. Wearing a helmet can help protect your face and eyes from these flying hazards.
- Improved safety: by protecting your face and eyes from the harmful effects of welding, a welding mask is able to improve your overall safety while you work.
Bonus Care Tips
Store your helmet in a safe place
A storage locker or tool box is a good option to prevent any damage. If you have to leave it out in the open, cover it with a cloth to protect from dust and other debris.
Clean your welding mask each time after use
In this way you remove any debris, dust, or fumes that may have accumulated on the helmet. Once you have your helmet cleaned, dry it completely with a clean cloth.
Use certified cleaning products only
When cleaning your welding helmet, use top quality cleaning products. It will prevent your helmet from being damaged during cleaning up. Avoid using abrasive cleaners, as they can scratch your mask.
Inspect the helmet for any signs of wear and tear. In case you find any damage, replace it as soon as possible.
Do not forget about lenses as they are important for protecting your eyes from the bright light of the welding arc. Check the lenses regularly for any cracks or damage and clean regularly to keep them free of dirt and debris. A soft cloth and mild soap can be used for lenses cleaning up.
Replace the sweatbands regularly
The sweatbands absorb the sweat that can build up while you are working. Replace the sweatbands regularly to keep them clean and fresh.
Use a storage bag during transportation
Use a storage bag while transporting your helmet. This will protect it from scratches, dings, and other damage that can occur during transportation. When packing your helmet for transport, be sure to cushion it with soft materials, cloth or towels.
Frequently Asked Questions
Do I need a welding helmet if I only do occasional welding?
Yes, you need wear it when performing any type of welding to protect your eyesight from UV and infrared light, even if it is just one time job.
Can I use my welding hood for other grinding activities?
Most welding masks will protect while grinding activity, as long as the grinders are fitted with the proper filter. Just in case consult your welder’s manual or a professional before using substitute personal protective equipment (PPE). Some helmets have filter options for grinding, so you may want to consider investing in one of those if you do a lot of grinding work.
Are cheap welding hoods good?
ProfyHelmets team would not recommend using a cheap helmet for welding activities. There is a chance that budget models may not provide adequate guard and may put you at risk of injury.
How long do welding helmets last?
Most welding helmets have a lifespan of 3-5 years, and even more depending on how often they are used and how well they are cared for.
What happens if you weld without a helmet?
Well, welding without a helmet is not advisable and can be dangerous. The fact is that welding emits intense ultraviolet (UV) light that can cause severe eye damage, including blindness. The UV light also damages the skin, causing burns. Inhaling welding fumes can damage your lungs and cause cancer.
How much are welding helmets?
Welding helmets can range in price anywhere from $20 to $800. The price is typically determined by the features that are included. For example, a welding helmet with auto-darkening lenses will be more expensive than one without. Additionally, some helmets come with air filters and other accessories that can also drive up the cost.
How do welding helmets work?
Welding helmets work by blocking out harmful UV and infrared radiation from the welding arc. They also protect your eyes from sparks, flashes, and debris.
Most welding helmets have a darkening lens that automatically adjusts to the brightness of the welding arc. When there is no welding arc, the lens becomes clear so that you can see what you are working on.
A welding helmet is a critical piece of safety gear for any welder.
It’s designed to protect your eyes and face from sparks, UV radiation, and other hazards associated with welding.
Make sure you always use a helmet when you weld, and choose one that’s comfortable and fits well. In that way, you can stay safe while you work.